ITEMA R95002denim: Denim Like No Other

• October 30, 2020

Since ever rapier weaving technology implicates warp and weft waste formation at both fabric sides. But today, Itema changes the rules of the game.

ItemaLab™, the Itema Advanced Innovation Department, developed a eco-device – iSAVER® – able to completely eliminate the left-hand weft waste, leading to unparalleled benefits and setting a new benchmark in sustainable weaving.

By inserting the weft yarns in the fabric without the need of additional yarns, theiSAVER® eliminates the false selvedge on the left side of the fabric significantly reducing raw material waste leading to never-seen-before cost savings and setting a new benchmark in sustainable weaving.

But iSAVER® represents just a part of the sustainable approach to weaving of R9500²denim:the optimization of the machine main mechanical components and lubrication system, indeed, allows a considerable energy consumption reduction, along with the redesigned new tape-hook system that provide the remarkable benefit of significantly extending components’ lifetime. The new Itema tapes developed by Lamiflex, an Itema Group company specializing in composite materials, feature an innovative configuration with a triple layer of carbon fiber.

The R9500²denim features a further optimized weft transfer system that reflects what weavers always dreamed of: maximum speed and maximum reliability, together.

The worldwide recognized as best-in-class Itema Shed Geometry takes with R9500²denim a further step towards perfect fabric quality. In fact, the smallest shed opening in the market ensures unsurpassed denim quality, hand-feel and appearance. Moreover, SK UltraLight Rapiers have been specially designed to meet specific indigo fabric needs. The rapiers’ revolutionary design ensures their reduced dimensions and maximum lightness. Streamlined and lightweight, the SK UltraLight Rapiers provide a high-precision grip and guarantee superior textile performances.

Moreover, new innovative and cutting-edge solutions have been developed to further boostthe R9500²denim as the racehorse in its category.

The iBOOSTER package literally boosts machine’s performances, without compromising reliability. When running extremely fast, key rapier insertion system components are subject to considerable stress. Thanks to a deep materials study made by Itemalab, in close cooperation with Lamiflex, Itema succeeded in developing new reinforced tapes, sprocket wheels and micro smart coolers to ensure extended lifetime.

Part of the iBOOSTER package, iCARE is a future oriented system which – thanks to an advanced sensors mechanism – monitors in real-time the state of health of the Itema tapes and sprocket wheels suggesting possible interventions through the machine latest generation console. iCARE provides the valuable advantage to fully control machine’s operations even when running at the highest speeds.

Last but not least, R9500²denimsets apart from the competition thanks to its the outstanding user-experience. Itema knows very well that time is precious and that one of the most sensitive points of a weaving machine consists in its essential operation. Therefore, to respond to the needs of the largest denim producers worldwide, key parts have been fine-tuned to further improve what was already evaluated as a surprisingly easy machine to run.
The R9500²denim  features a lowered front frame to facilitate machine accessibility for the weaver when carrying out daily textile operations thus leading to an optimized machine ergonomy.

The weaver has a complete machine control through the brand-new latest generation, high-performance, super sensitive Quad Core console which guarantees the highest reactivity and maximum reliability.

The Electronic NCP – New Common Platform features a new important tool for the weaver: the Itema Textile Help customized for denim fabrics. An advanced and at the same time intuitive troubleshooting software that supports the weaver with concrete solutions to easily and quickly overcome the most common textile difficulties that may occur during the weaving cycle. On the top of that, a new Rapier Opener is available, allowing the weaver to carry out the necessary set-up operations in just a few, quick moves and without the need of additional tools, thus ensuring easy set-up operations.

The world’s greatest denim mills are going to save money, produce quality fabrics, achieve the highest weaving efficiency like never before. The new generation of Itema denim rapier machine will push the boundaries of weaving due to never-seen in the industry innovations.

The new era of denim weaving starts now with the Itema R9500²denim.